This is an Application note i used to give with my ssr – app012.pdf

Diagram of SSR 5000 DC 3-30 Control / 230V AC N.O. @ 3A.

This is a Thyristor Based Normally Open 230V Switch that can be turned on / off at a fast rate. This switches at Zero Crossover . Use 5V DC for Best Results.

PCB SSR Wiring

  • No moving parts hence no wear and tear.
  • Dissipates Heat when in On Condition 5 Watts @ 3 Amps.
  • Mount with adequate Air Ventilation for 3 Amps.
  • Dissipation is 1.4 Watts per Amp thru Load.
  • Input to Output is optically isolated 1kV.
  • This one is DC 3-30 Control AC 230V N.O. Output.
  • Off state snubber Leakage is around 1 mA.

Notes –

The Termination’s of High Current Lines going to Load must be very tight and crimped. Loose contacts will Spark and cause Fire.

Fast Blow Fuse is to be used. Use a 2 Amps Fuse with Holder in the Hot Line. This diagram applies to all AC SSR with DC Control

This is a Regulated Power Supply based on the LM317 IC. It will need a Boost Power Transistor and heatsink for higher currents. It is a versatile building block for stable instrumentation supplies. Consumer Electronic gadgets can use a SMPS chip. In case you wish to use a SMPS for a Precision Instrumentation Block, then take extreme care on Shielding and EMI-RFI.

LM317 based Regulated Power Supply

This is a General Purpose Chip, Series Regulation. It can be varied or trimmed. There is an Internal temperature compensated reference. The minimum trim value is around 1.2. In case you want a Low value voltage like 0.5 with a good current, then use a good negative supply to offset the 1.2 V.

Power supply with battery backup for DMM

The transformer can be s Split Bobbin with Pri-Sec copper shield foil.  This can be earthed along with the metal enclosure. C4 sends any hi-freq components to earth.  It is better if you do not earth the ground but use such capacitors. A Supply should simulate a a battery with both ends floating wrt Earth. A option to eartth the ground is fine. This also helps the user to configure his own dual supplies.

Q1 and R5 form a Short Circuit OR current fold back OR constant current mechanism. TP1 can be used to vary the output voltage.  Better use something like a Bourns 10T trimpot. An open preset may introduce a noise due to dust and vibration. I don’t remember why i added a zener DZ1, a diode may suffice.

See more at my Power Supplies Section.

This is a easy to build LED lamp circuit for Learning and building skills. This is the first draft schematic V 1.0. It will need improvements for Higher Power Lighting.

Perpetual Candle Project

Perpetual Candle - White LED Lamp on Ni-Cd

I will give a short summary, The LM317 here configured for around 6.4V DC. The Q3 BC547 limits the current, you can select R3 to suit, make it 1/2W. The Ni-Cd battery pack 1.2 * 4 will not get Over-Current or Over-Voltage due to this circuit.

The IRF540 Mosfet or any other equivalent you have around, along with Q2 BC547 forms a current source for the parallel 12 LED array. Ultra-bright White LED at 20mA each or use a 1W ready LED Chip. R4/R6 can be selected for the Max LED current.

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This supply gives both positive and negative outputs. Appropriate Fuses should be used to protect from fire hazard and overload of transformer.

Voltage Regulators LM7812 and LM317

You could use LM7824 or LM7815 or LM7812 for 24V, 15V and 12V respectively. You could use LM7924 or LM7915 or LM7912 for -24V, -15V and -12V respectively.

Dual Polarity Power Supply

The Filter capacitor C1 4700uF has an impedance of Xc = 1 / (2 * 3.14 * f * C) which comes to 0.6 ohms at 50 Hz.

Power Electronic Circuits

The impedance of the load at 2A for 24V is R = V / I that is 12 Ohms which is more than 20 times the impedance of the capacitor at 50 Hz. That means less than 1 / 20 of ripple current will flow thru the load. The Regulator also reduces the ripple a little.