Power-Electronics

This is a Regulated Power Supply based on the LM317 IC. It will need a Boost Power Transistor and heatsink for higher currents. It is a versatile building block for stable instrumentation supplies. Consumer Electronic gadgets can use a SMPS chip. In case you wish to use a SMPS for a Precision Instrumentation Block, then take extreme care on Shielding and EMI-RFI.

LM317 based Regulated Power Supply

This is a General Purpose Chip, Series Regulation. It can be varied or trimmed. There is an Internal temperature compensated reference. The minimum trim value is around 1.2. In case you want a Low value voltage like 0.5 with a good current, then use a good negative supply to offset the 1.2 V.

Power supply with battery backup for DMM

The transformer can be s Split Bobbin with Pri-Sec copper shield foil.  This can be earthed along with the metal enclosure. C4 sends any hi-freq components to earth.  It is better if you do not earth the ground but use such capacitors. A Supply should simulate a a battery with both ends floating wrt Earth. A option to eartth the ground is fine. This also helps the user to configure his own dual supplies.

Q1 and R5 form a Short Circuit OR current fold back OR constant current mechanism. TP1 can be used to vary the output voltage.  Better use something like a Bourns 10T trimpot. An open preset may introduce a noise due to dust and vibration. I don’t remember why i added a zener DZ1, a diode may suffice.

See more at my Power Supplies Section.

This is a easy to build LED lamp circuit for Learning and building skills. This is the first draft schematic V 1.0. It will need improvements for Higher Power Lighting.

Perpetual Candle Project

Perpetual Candle - White LED Lamp on Ni-Cd

I will give a short summary, The LM317 here configured for around 6.4V DC. The Q3 BC547 limits the current, you can select R3 to suit, make it 1/2W. The Ni-Cd battery pack 1.2 * 4 will not get Over-Current or Over-Voltage due to this circuit.

The IRF540 Mosfet or any other equivalent you have around, along with Q2 BC547 forms a current source for the parallel 12 LED array. Ultra-bright White LED at 20mA each or use a 1W ready LED Chip. R4/R6 can be selected for the Max LED current.

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This supply gives both positive and negative outputs. Appropriate Fuses should be used to protect from fire hazard and overload of transformer.

Voltage Regulators LM7812 and LM317

You could use LM7824 or LM7815 or LM7812 for 24V, 15V and 12V respectively. You could use LM7924 or LM7915 or LM7912 for -24V, -15V and -12V respectively.

Dual Polarity Power Supply

The Filter capacitor C1 4700uF has an impedance of Xc = 1 / (2 * 3.14 * f * C) which comes to 0.6 ohms at 50 Hz.

Power Electronic Circuits

The impedance of the load at 2A for 24V is R = V / I that is 12 Ohms which is more than 20 times the impedance of the capacitor at 50 Hz. That means less than 1 / 20 of ripple current will flow thru the load. The Regulator also reduces the ripple a little.

This is a Test arrangement for Leakage Testing of Diodes on Reverse Bias. The leakage current indicates the ability of the diode to withstand higher voltages. An AutoTransformer or Variac can be used to vary the test voltage. Even Plastic capacitors can be tested for leakage this way.

High Resistance Indicator – del50004

Diode Reverse Bias Leakage Tester

Safety Precautions –
Use a Isolation 1:1 transformer for safety. This circuit has to be enclosed in a insulated cabinet. A Jig or Acrylic Safety Plate with clamp can be used to connect the diode. The voltage is only applied as long as a Mains two way push switch is pressed. This adds to the safety.

Build a DMM or Digital Multi Meter

Caution Instruction –
Use this with Low voltages like 24V AC for Learning. Do not Use it with High Voltage AC. If you are learning, first work with other circuits using batteries or Low Voltage Mains Adapters.

Voltage multipliers are used to obtain low current high voltage, from an existing AC Source. Step up transformers can be used, but the insulation problems and care that has to be taken for HV above 1kV, make it difficult. After SMPS technologies and Ferrites were developed, HV for CRTs was generated by blocking oscillators and step up Transformers at High Frequency AC.

Mains Voltage and Power Circuits

Voltage Doublers and Multipliers

Caution Instruction –

Use this with Low voltages like 24V AC for Learning. Do not Use it with High Voltage AC. If you are learning, first work with other circuits using batteries or Low Voltage Mains Adapters.
This circuit uses Diodes and Capacitors, just like the text book circuits.

More Reading –

Voltage Multipliers – The Creative Science Centre

The Circuit below is a paper design and not tested. It can be used for education and information, this can help you make your own design. Please do not just wire it up and expect it to work.

Regulated High Voltage Power Supply

Now let me see if i can explain the circuit, This is a regulated AC power supply. This circuit uses the Mosfet to turn off when voltage goes beyond a reference point. That means it just chops the Sine wave above a point, that also implies that the output may not be pure sine and may have harmonics. The Transformer if well designed may smoothen the chops. Even a Series Inductor or Resonant Circuits may reduce harmonics.

The opto coupler 4N50 Provides isolation and good Current Transfer Ratio. That may mean you may not get a shock and that even a small current signal in Opto-LED will give a saturated or Low Impedance in Opto-Transistor. The Mosfet is used like a Impedance Control switch turned On-Off by Opto. The Optocoupler diode is controlled by the Opamps which work Closed loop. The transformer output is compared with reference to drive opto-led.

Regulated High Voltage Power Supply – del20032

This Circuit is based on Teledyne Solid State data book application note. They may not be making these parts anymore but they are available from others.

This Circuit helps in the monitoring of mains supply voltage. It does not use a isolation step down transformer. This has to be constructed only by skilled people with knowledge of safety requirements.

C1 limits the current and drops most of the voltage. The zener regulated supply is for the chip. C2 can be raised to 220uF or more if required. The bar mode display may consume more power.

Mains Voltage Power Transformers 

R2-R3-R5-R6 form a voltage divider to get a sample of the input voltage, D11-C3 get the DC value.

Adjust R5 preset with a log Plastic tweaker to get the 5th led to just turn on when input voltage is at 138V AC. This has to be done after PCB is put in a sealed fire-retardant-plastic or epoxy box. drill a hole in box for plastic tweaker.

National LM3914 – Dot Bar Display Driver
This Circuit is Not a Tested Design. It is an Idea for study

Mains Voltage monitor using LM3914

Warning : This Circuit is Mains Operated without Isolation Transformer and will give lethal electric shock if touched when the circuit is turned on. Test circuit only with DC 9V Bench Power Supply to try it out. Do not use 230V AC.

This circuit uses a PNP Power Transistor TIP2955, you can use any other according to your current and voltage requirement.

Look at R2 a 10 Ohm resistor, when the current in your load to the power supply is less than 70mA the voltage across R2 is less than 10E * 70mA = 700mV right. The base emitter junction of Q1 will be biased or turned on around 700mV, less than 700mV the transistor just does nothing.

Single Polarity Power Supply

When the current in your load goes over 70mA the voltage across R2 goes above 700mV and a small base current Ib flows from emitter to base of Q1 turning on the transistor. Now a collector current Ic flows from emitter to collector and then to your load supplying the excess demand. The Ic = Ib * hfe where hfe or beta is the DC gain value.

From my Power Electronic Circuits

Some transistors will have only AC gain specified which is lower than DC gain. TIP2955 has a gain of 20 so for an Ib of 50mA the Ic will be 1 Amp which saves the regulator from heating up or shutting down as the main current flows thru the transistor. Q1 should be provided with a good heatsink.