Instrumentation

This Circuit  is a DPM or digital panel meter. It has a analog bar graph display and a 3-1/2 digit digital display. ICL7107 is used in the 200mV configuration.

U4A opamp LF353 amplifies the 200mV Full scale input to the level required for the LM3914 display circuit. D13-D14 are clamping protection diodes. Adjust P1 trimpot for a reading of 1000 counts when a 100.0 mV signal is fed at Vin. Adjust R8 trimpot to get the 5th led  to just turn on at 100mV input.

Analog and Digital Voltmeter using ICL7107

A combination of digital and analog display is helpful for quick decision making. Analog indicates even from a distance the process dimension.

Analog and Digital Voltmeter using ICL7107

Human Brain understands analog better. The digital is required to note down and record values for determining a setpoint or performance of a system.

This is a part of my Build a DMM or Digital Multi Meter

Sometimes a analog recorder with a ink-pen plot against time is a very good way of process analysis. Many systems are better studied using graphs not tables and lists of numbers. A Computer based data-logger gives greater power to this methods. You can measure and plot graphs of various types and at different points and for much longer periods.

Let us assume you have to Measure Amps and Volts in four independent circuits. This becomes a Multi Channel Voltmeter and Ammeter.

Analog-Multiplexer

This circuit uses a 4052 as a DC  Analog Multiplexer, the inputs to this Mux must be from Low Impedance Output OpAmps. The Resistors Shown are not needed once the Signal Conditioning Opamps are connected. The Restors can be 100K to keep the inputs from floating, that will not load an opamp. The resistors can attenuate signals if  sensors are directly connected.

Instrumentation and Measurement Circuits

The signals from sensors have to be amplified and corrected or scaled before reaching this Switched DVM. For Current a Shunt is the Sensor and for AC current a CT or current transformer is the sensor. Voltmeter has Attenuator as the ‘Sensor’.

The 7107 DPM can be replaced by the Analog Inputs of the Arduino or Microcontrooler A/D Stage.

This is a Digital Panel Meter based on ICL7107. This was the workhorse Digital Readout chip before Low power uC designs were developed. Even now it is the easiest way an analog parameter can be displayed in an instrument.

Instrumentation and Measurement Circuits

3-1/2 Display is just enough resolution for recording process data or troubleshooting equipment. With 4-1/2 you notice the problems of thermoelectric EMF of probes and connectors. That is one reason gold plating is used another being low contact resistance. In 4 1/2 the reading can change due to contact resistance too, if the input impedance of the analog signal conditioning is low or the protection diodes, RC filter caps are leaky.

ICL7107 DPM When you measure an analog parameter from a sensor; you attenuate or amplify it, to scale to the A/D converter range. You also need to protect or isolate the analog front end from high energy mis-connections, which will happen during field use. The operator should not get injured from any high energy leakage while measuring.

Resolution is the finest detail you can enumerate in a parameter or object. You can say the crowd was 3000 or 4000 people. Here 1000 is the resolution, finer data does not matter here. You would also hear things like, there were 80 to 90 boys in that classroom. 10 is the resolution there.

Accuracy is how precise a statement or number is. If there was 85 boys in that class, the above statement is accurate. If there was 65 boys, the measuring method or process needs calibration or examination.

In this circuit, the plastic caps should be of very low leakage. Multilayer plastic caps are good for instrumentation.

The gain of U1 can be controlled by a digital binary 1248 nibble at ABC. The gain at digital 000 is unity or 1 and the gain at various stages are set by 4051.

Precision Attenuator with Digital Control – delabs

There are eight different gains as the steps of gain resistor network is chosen by 4051. The on resistance of 4051 channel around 100E gets added to U1 pin 2 internal impedance.

Digital gain control of Opamp

Auto ranging 4-1/2 Digit Digital Voltmeter – delabs

You can use separate resistor networks with trimpots for each channel if you require but keep the networks total burden on U1 pin 6 to around 10K, not less than than. You can use this to set the gain of a amplifier with the help of a microcontroller.