I don’t remember if this circuit worked properly. But a few were made and i might not have shown the modifications that were done to make it work. This was meant to be a portable, low cost, insulation tester for an electrician. If you try it out and debug it it may work well.
High Resistance Insulation Materials
A negative voltage is derived by shifting gnd with two diodes, i feel this did not work very well. Two pins of CD4028 pins are also used to boost the reference to get two extra ranges as 4051 has a 100E on resistance.
The 555 clock makes 4029 counter count. But the clock can be clamped to gnd by a TL062 window comparator. The clock is frozen when the input value to comparator pin 5-2 is within a lower limit and upper limit “window” pin 3-6.
The 4029 counter BCD is decoded to decimal by 4028 which drives the LEDs, keep LED drive within 3mA or chip will be loaded. Use high efficiency extra-bright LEDs.
The 4029 BCD also controls a shunt resistor array with CMOS switches 4051. The voltage across shunt is a sample of leakage current. This is compared in the window comparator to freeze the Clock and LED display to give a reading of the leakage current or Insulation Resistance.
Neon Light Flasher was made by me when i was young, it was even published in a magazine, i think it will work, it was used on a very old huge ornamental valve philips stereo system in the remote speakers.
Home Made Circuits
Recently i captured this circuit in eagle to publish online, it seems to have a small design error. It worked well for many years. The step-down transformer is used as a step-up here. The secondary winding was around 50mA so the resistance was protecting the 2N2222. (SL100 was used in the original one). C1 and R3 may need tweaking to get the desired adjustment range in R2.
The voltage across the speaker is fed to C1-Gnd, which blocks DC component. R1, R2, R3 form a threshold bias for T1. 2N2222 chops the 12V DC in tune with the music.
Basics of Electronics
The chopped DC current flowing in the 12V winding of TR1 is stepped up into AC pulses over 100V, this lights the Neon in flashes synchronizing in real-time with the beats. Known Issues – It does not perform well at low Bass like 20Hz.
This LED Indicator uses a LM339, a quad comparator. LM339 can work on single or dual supplies, it has a open collector output that can drive 15mA, low power consumption. The circuit is an untested design but it should work.
Mains Voltage and Power Circuits – Similar circuits for Mains Voltage Monitoring.
There are many better circuits in the various circuit archives i have linked on the front page, you just have to look around. When you measure the open circuit voltage of a battery with a high impedance DMM (10M), the value may be a bit misleading. Apply a dummy load to bleed the battery a bit so that proper readings can be taken on Load. The load below is a 100 ohms wire-wound fusible ceramic resistor which will heat a bit when you test 12V batteries.
Theory of Operation.
R16 a 5W ceramic wire wound bleeder or dummy load. R15 is a part of an attenuator for obtaining ranges. D2 is a protection clamp diode. R10-D1 forms the 5V reference for comparators. Then an attenuator obtains 1.2, 1.4, 1.6, 1.8 V steps for each comparator. This circuit is similar to Audio Level meter or VU meter circuit.
Comparators in Interface Circuits
The comparator compares the battery sample voltage to the fixed reference step. If ‘+’ pin is more positive than ‘-‘, or is ‘+’ is more dominant, then output goes floating ‘open collector’, so No LED light . But if ‘-‘ is more dominant the output transistor of comparator goes low impedance or saturates or turns ‘ON’. But only spec current can be switched, do not compare with electrical switch ‘ON’. Also on a dual supply 0V is more dominant or positive compared with -12V, even though it appears -12V is a big number. The direction of current is what decides, all measurements are relative.
This is a tutorial with calculator to help learn the application of 555 which is a very rare chip innovation. It is simple, versatile, flexible and programmable (by tweaking of pots).
Astable 555 Timer Flasher – Interactive demo
The 555 Astable oscillator gives a square wave output at pin 3, The output drives two LEDs, LED1 lights up when pin 3 is low and LED2 when pin 3 is high.
The 555 can source (LED2) or Sink (LED1) upto 200mA. It can even drive a small motor or lamp with diodes added to protect from inductive kickback. Vary Ra, Rb and Ct and see the change of frequency, period and duty cycle.