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Amp Hour Meter using LM331 and 74C926

LM331 is a Voltage-to-Frequency Converters and  74C926 is a 4 Digit Counter. The first part of the circuit converts the amplified DC analog value from a shunt to pulses. The Second counts the pulses and Displays it on a Seven segment LED display.

Amp Hour Meter using LM331 and 74C926

In Electroplating, the time taken will determine the plating thickness which is both related to cost and quality. More current also means more metal has been used so it has to be monitored to control and deliver cost effective electro plating quality.

Mixed and Interface Circuits

A high current with low voltage is applied on special electrodes. One of the electrodes will have the job to be plated. The Medium is an Electrolyte. This is a part of Electrochemistry, Battery, Cells, Electrolytic Capacitors all belong to this branch.

VCO with LM331

This Circuit is a simple Analog to Digital Interface with a capability of 10 to 12 bits resolution. 10 bits means 1024 counts or parts of a full scale FS which is close to 3-1/2 1999 counts.

VCO with LM331

In this 1 V can be read as 1.000 V that means even 1mV can be resolved for FS of 1V. The Caps C6 and others must be plastic multilayer low-leakage types for accuracy of reading. Use all 1% MFR 100ppm or better resistors, Design gain of U1B for the Full Scale you want.

Mixed Circuits Analog with Digital

The Output Fout is a Frequency which is directly proportional to the measured voltage Vin. The pulses can be isolated using opto-couplers to avoid ground loops or electric hazard. An additional protection and scaling circuit at the input may be required for some sensors.

1 Hz or 1 PPS Crystal Clock Base

The CD4020BC, CD4060BC are 14-stage ripple carry binary counters, and the CD4040BC is a 12-stage ripple carry binary counter. The counters are advanced one count on the negative transition of each clock pulse. The counters are reset to the zero state by a logical “1” at the reset input independent of clock.

CD4040BC, 12-Stage Ripple Carry Binary Counters
CD4060BC, 14-Stage Ripple Carry Binary Counters

1 Hz or 1 PPS Crystal Clock Base

CD4060 – 14-Stage Ripple Carry Binary Counters

you can also use a crystal between pin 10 and 11 with two caps 22pF from 10, 11 to gnd and a 10M resistor between 10 and 11 in place of R C network for more precision.

Crystal Oscillator – Parallel Resonant

74HCU04 is a chip that was made for this purpose, HCT may not work for such a circuit. C1 and C2 can go to upto 33pF and R2 can be increased to make R2 * C2 = t.

Crystal Oscillator - Parallel Resonant

 

Time constant much less than the period T of the crystal T = 1/F . This is to remove higher frequency components in the Oscillator.

More on Piezoelectric Crystal Oscillator

The circuit above is a parallel resonant oscillator circuit. The Crystal works by the piezoelectric principle, piezo means pressure. The electric field causes the impedance of the crystal to change. The LP Record Player needle is the reverse of this, the bumps on the spiral groove of the record applies pressure to needle which generates electricity. Both are piezo-electric effects.