his Circuit converts a voltage control output from a Process Controller to be converted into a Current Control if the AC-Drive or Valve needs a Current Control Signal.
Significance of Current Loop 4 to 20 mA Standard
This is a three wire voltage to current loop converter. The 1-5 V DC is attenuated and fed to pin 5 LM723 opamp section which tries to maintain the same voltage at pin 10 across the 10 E, thereby producing a open collector constant current sink proportional to the 1-5V input. By trimming the attenuator you can scale-calibrate 1-5V input to 4-20mA output for looping many instruments in series, like a controller, recorder or PLC. With a supply voltage upto 24V, three instruments can be looped. The connection to pin 6 is required to convert 0-1 input to 4-20mA.
All the transmitter circuits can be seen here. Industrial Process Control Circuits
This circuit was designed by me in the eighties, the 555 was for negative supply, The whole thing went into the anodized cast aluminuim head of a sensor.
How 4-20mA Works
This circuit is used to detect objects by reflected infrared light. It can be built into a cylindrical enclosure just like an inductive proximity switch.
Part of – InfraRed Detector for Proximity Switch
This is also useful as a level detector for colored liquids like oil. This has some immunity to ambient sunlight as it detects ac pulses.
Infrared Optical Proximity Switch
IC 555 is used as an astable oscillator and it flashes the Infra red LED D1 at a high speed, The object close to this LED reflects the light along with the ambient light which may also be sunlight.
IR Led’s and Diodes
The types available are various and polarity hard to detect even photo IR transistors can be used. The IR Led can be tested in diode mode of a DMM (battery should be in good condition) it should give around 1.1V drop in proper polarity.
Se a Related circuit here Optical Obstacle Switch.
An IR detector diode or photo diode can be tested in the same way the drop will be 0.5V at 1 feet from a 60W lamp (no sunlight), closing the IR photo diode with your hand will be an over range on DMM this will happen on proper polarity. the photo diode shows around 10k ohm resistance in daylight and in Mega ohms when covered also the photo diode detects light on reverse bias and used like that.
This circuit is derived from a Siemens Application Note 1974. This circuit uses common components of today.
The circuit is here as it is of high educational value. I have not tested it. You can ‘simulate and test’ or ‘wire it up and try’ and let me know how it worked. The Circuit is also a simple analog to digital converter. You can use optos in place of LEDs.
Battery Level Indicator
T1 and T2 make a differential amplifier. T3, T4 and T5 driving the LEDs are comparators. When input voltage is increased T1 is turned on which leads to more base current for T3 which Lights LED1. When input voltage is less T2 turns on as it gets a better base current from P3 which turns on LED2 via T4. When both LEDs are off T5 gets biased as no drop across R5 which lights the LED3 thru T5 hopefully.
What you need to know is a small current Ib thru the base-emitter path in the direction of the emitter arrow will lead to a large Current Ic thru the emitter-collector path in direction of arrow. Ic = B * Ib where B – beta is the DC current gain, it could be 100-400
Fluid or Water Level with Reed Relays
Beta is different in each transistor you buy and varies with the test conditions and even with temperature and age. The LED1 and LED2 will indicate above or below Limits set by P2 and P1. The Limit Threshold itself is set at P3 i think. LED3 will light when Hi LED and Lo LED both are off.
The applications of this circuit are FM tuning indicator, Stereo Balance Indicator (Wire T2 like T1 then we get two channel inputs) and battery level indicator.