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EMI RFI Mains Filters

EMI RFI Filters are required in two situations, to prevent EMI from an Electronic Equipment Like A Dimmer, Thyristor Drive, SMPS or Switcher affecting other Modules in a System or Neighboring Equipment. The Second Situation is when a Sensitive Equipment Like a Medical Apparatus or Precision Measuring Instrument has to be Immune to any Noise from outside, as it can affect performance. EMI RFI Filter

Sometimes it is Accuracy that can get affected, but some electrical jolts can damage or desensitize fine sensors or positioning systems.

On the right you can see a Filter that i used to make long ago, This is connected in series with an Existing Mains Chord. It can also be Fixed in a Control Panel with a Clamp. One Y cap is Missing in this Piece. The Big one must be the X cap a higher Capacitance Value. The Y cap is Lower Value and withstands around 1kV, It is better if X cap is AC 440V.

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NO-NC SSR Plastic Box

This was a Fire Retardant Plastic Box which was made for the SSR I/O Stackable Modules. DC Control for an AC Load. Usually it is to control another Big Three phase contactor;

Pneumatic or Steam Valve, Solenoids-Motors. When Mounted at the end of the PCB it offers over 2kV Isolation from the Digital Circuits. The Output 230V signals NO-NC, can control Light Loads like the Coil of a Big 230V Relay also called contactor.

NO NC SSR Box

It could be Mounted on a PCB by soldering or a Plugin Base. It is better to have Crimped connections or Terminals. A very good quality spring Loaded Socket may also work but it has to be rated for many operations. Things like Nickle Alloy Plated, Beryllium Copper were the Materials Jargon. A contact resistance in the Terminals, a mismatch of alloys, electrochemical reactions, Corrosive Fumes, Brine or High Humidity can build a Loose connection into a Dangerous Sparking Contact.

Not only the Functionality of the SSR will be affected in a Sparking Contact, but a Risk of a Fire Developing. When Inflammable Materials or Volatile Liquids are Present Nearby, the risk is even greater.

Read More – Solid State Relays SSR