This is a Regulated Power Supply based on the LM317 IC. It will need a Boost Power Transistor and heatsink for higher currents. It is a versatile building block for stable instrumentation supplies. Consumer Electronic gadgets can use a SMPS chip. In case you wish to use a SMPS for a Precision Instrumentation Block, then take extreme care on Shielding and EMI-RFI.

LM317 based Regulated Power Supply

This is a General Purpose Chip, Series Regulation. It can be varied or trimmed. There is an Internal temperature compensated reference. The minimum trim value is around 1.2. In case you want a Low value voltage like 0.5 with a good current, then use a good negative supply to offset the 1.2 V.

Power supply with battery backup for DMM

The transformer can be s Split Bobbin with Pri-Sec copper shield foil.  This can be earthed along with the metal enclosure. C4 sends any hi-freq components to earth.  It is better if you do not earth the ground but use such capacitors. A Supply should simulate a a battery with both ends floating wrt Earth. A option to eartth the ground is fine. This also helps the user to configure his own dual supplies.

Q1 and R5 form a Short Circuit OR current fold back OR constant current mechanism. TP1 can be used to vary the output voltage.  Better use something like a Bourns 10T trimpot. An open preset may introduce a noise due to dust and vibration. I don’t remember why i added a zener DZ1, a diode may suffice.

See more at my Power Supplies Section.

This is a Low cost controller, Analog Dial Temperature Controller. It is also called Blind Controller. This essentially means Open Loop, just control the fuel or energy input to the system to regulate heat. This is not a Blind Controller that way, it only cannot display the temperature value, that could be another reason it is called blind.

Blind Dial Proportional Temperature Controller

Dial cyclic timers were used to control heat, these were purely mechanical clockwork devices. They could regulate well, when the material flow (liquid) is constant and mains power is regulated. But when the job to be heated, varies in quantity, control temperature is close to ambient or when a precise control is required; closed loop controllers are used. Even a thermostat is like closed loop, as the bimetallic sensor is temperature dependent. But not good enough.

Blind Temperature Controller

This controller is closed loop, precision controller, only the digital display of temperature is absent. Fine one deg variations may not be easy in this.

Blind Temperature Controller

PCB Boards for Blind Controller –

Discussions –

This is the continuation of the earlier post. Part of 80C39 based Process Controller. In this schematic you can see the Watchdog and D/A Converter.

80C39 and MCS48 based Process Controller is the main circuit that has the LED 7 segment display for output and push keys for input. The old form of Human Machine Interface – HMI.

Digital to Analog Converter with uC Watchdog

My first observation of a very complex watchdog in action was an Agilent(hp) Benchtop Multimeter based on this 8048 family of 1st generation microcontrollers that did not even have a UART among many things.

At that time CMOS was just making an entry and FLASH memory was unheard of. The UV Eprom was the way firmware was set on these systems. These consumed a lot of power. 80C39 was the CMOS one.

The  4040 counter derives a slow clock from the 7555 timer. The counter has to be reset by firmware by periodically sending a reset pulse on port pin P2.7 to say “Alls Well”.

If the firmware or uC “hangs” or due to EMI or Spikes the uC gets into an endless loop. Then the “Alls Well” pulses stop coming. The 4040 keeps counting till Q10 output goes high and resets the uC or can we say Wakes it up rudely.

The D/A converter was used to get the 1-5 V to obtain 4-20 mA control Signal to operate the Actuators like a Motor Drive or Heaters in a Industrial Process control System.

This is a 9V power supply which will work even on power failure. It uses a rechargeable battery and regulators. A transformer with 15-0-15 AC volts output is required.

From my Power Electronic Circuits

Battery Backup Supply

In the first regulator U1 the output is lifted up by 1.4V and in the second regulator U2 by a resistor divider. In the second regulator the voltage across resistor R3 is 5V, so the current is 5V / 1K = 5mA this adds to the quiescent current of 5mA from the regulators ground terminal and flows into the resistors R1 and R2 in parallel which form 404 ohms, 10mA thru 404 ohms is 4V. So the output will be 5 + 4 = 9V. Note that the charge and discharge paths of the battery are separated with diodes.

This is a easy to build LED lamp circuit for Learning and building skills. This is the first draft schematic V 1.0. It will need improvements for Higher Power Lighting.

Perpetual Candle Project

Perpetual Candle - White LED Lamp on Ni-Cd

I will give a short summary, The LM317 here configured for around 6.4V DC. The Q3 BC547 limits the current, you can select R3 to suit, make it 1/2W. The Ni-Cd battery pack 1.2 * 4 will not get Over-Current or Over-Voltage due to this circuit.

The IRF540 Mosfet or any other equivalent you have around, along with Q2 BC547 forms a current source for the parallel 12 LED array. Ultra-bright White LED at 20mA each or use a 1W ready LED Chip. R4/R6 can be selected for the Max LED current.

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The input impedance of this module is very high, if U1 is OP07 it is in mega ohms, use CA3140 or LF356 fet input opamps to get 1 tera ohm input impedance, but for high gains OP07 is better as it is ultra low offset, this is a good amplifier for sensor outputs, as in a DC Circuit.

Non-Inverting Opamp Interactive Simulation

Non-Inverting Amplifier - Op-Amp Circuits

Vout = Vin * (Rf + Ri) / Ri

The Spice in Analog Design

The zener diodes protect the opamp inputs, R1 limits current during high voltage inputs and R1 and C1 form a filter to remove ac components C1 should be a plastic type as ceramic and electrolytic caps are leaky. A large C1 will slow the response time, the sum of Ri + Rf should be greater than 5k so that output is not loaded. also do not connect output to voltages more than vcc/vdd it will blow Opamp.

This supply gives both positive and negative outputs. Appropriate Fuses should be used to protect from fire hazard and overload of transformer.

Voltage Regulators LM7812 and LM317

You could use LM7824 or LM7815 or LM7812 for 24V, 15V and 12V respectively. You could use LM7924 or LM7915 or LM7912 for -24V, -15V and -12V respectively.

Dual Polarity Power Supply

The Filter capacitor C1 4700uF has an impedance of Xc = 1 / (2 * 3.14 * f * C) which comes to 0.6 ohms at 50 Hz.

Power Electronic Circuits

The impedance of the load at 2A for 24V is R = V / I that is 12 Ohms which is more than 20 times the impedance of the capacitor at 50 Hz. That means less than 1 / 20 of ripple current will flow thru the load. The Regulator also reduces the ripple a little.

Electronic Circuits

Electronic Design

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