This is easy to rig millivolt source for field calibration or troubleshooting of 4-20 mA current loops. Here a Darlington pair is used for current amplification which reduces the Ib error as gain is very high.

Millivolt Source - Field Callibration Current Loop

A rotary switch selects, 4-12-20 mA Preset points. A Bourns multi-turn wirewound Pot can also be used with a digital dial. Enclose in a dust proof handheld box. Read more on process calibration.

 
Precision Op-Amp Current Source

In this circuit we tackle the error indicated in the earlier Current Source. The LM336-2.5V eliminates the tiny error of the regulated supply and resistors. Thereby increasing Precision to a higher degree. The opamp mirrors the stable 2.5V across P3 + R13. With P3 Bourns 10 Turn Trimpot you can trim the current for calibration. Q1 BC557B having a Beta – hfe of 200 is used. But a higher gain or a FET here may reduce error further, that may be needed if you are going for 16 Bit or more resolution. Then even opamp needs to change. Suppose you Read More …

 
Voltage to Current Source 4-20 mA

The 0-1V to 4-20 mA Converter published earlier is a current sink, Here is a circuit that is a voltage to current converter but with a current source. You can use a LM358 or LM324. The first opamp is a Voltage to Current with a sink output. That current creates a varying voltage w.r.t the 12V DC supply, this varying voltage is mirrored by the second opamp across the source output resistor. This way a constant current is obtained with a sourcing output. The control elements are small signal high gain transistors. Any suitable equivalent can be used. Even the Read More …

 
DC-DC SSR Solid State Relay

This is a DC Input DC Output SSR Solid State Relay. It was made for Printing or Photo Processing Equipment. It has an optical isolation and can be used for inductive loads. The R1 Limits current and Z1 and D1 protects. The 2N3904 limits current in the Opto-Led. When the LED in CNY17-3 turns on, the Light passes thru a electrically insulating area and falls on the photo-transistor in the opto-coupler. This transistor conducts biasing Q2 PNP power transistor. Then Q2 drives Q3 to saturation, turning it on. Q3 is a High-Voltage and High-Power rugged device. This can derive a Read More …

 
Voltage to Current Convertor using LM723

his Circuit converts a voltage control output from a Process Controller to be converted into a Current Control if the AC-Drive or Valve needs a Current Control Signal. This is a three wire voltage to current loop converter. The 1-5 V DC is attenuated and fed to pin 5 LM723 opamp section which tries to maintain the same voltage at pin 10 across the 10 E, thereby producing a open collector constant current sink proportional to the 1-5V input. By trimming the attenuator you can scale-calibrate 1-5V input to 4-20mA output for looping many instruments in series, like a controller, Read More …

 
0-1V to 4-20 mA Converter

Ensure +5/-5 dual supply for chip TL062 IC3. Gnd is common ps ground, let grounds radiate from ground plane in one side of PCB. R3-R8 is an attenuator that may need to be designed or modified. In output R23 is for protection from shorting of +5V supply, R23 can also go to an unregulated or external. supply upto 24V DC which is referenced to this circuits gnd. More voltage more distance. Q2 is the current control device, and R22 50E is the shunt for taking a sample of current. 4-20mA in the output (provided suitable load is connected) means 200mV- Read More …

 
Two Op-Amp Differential Amplifier

The Input Impedance of this module is very high and is symmetric. This circuit can be used for strain gauges and for four wire measurements. If inputs are in mV use OP07. The merit is that it uses only 2 OpAmps yet has high differential Input Impedance. The Outputs of Opamps are low impedance but still have limits they cannot drive more than a few mA of Current into the Load. If low ohmic value loads are to be applied use external transistors as amplifiers. If inputs Vn-Vp are floating Outputs may be random or Oscillating, it is good to Read More …

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