In the circuit, use only metal film resistors (MFR) of 1 per cent tolerance, as this is an instrumentation application. Power supply should be a stable +5V, -5V supply, for which one can use 7805 and 7905 regulators.
The inputs TC+ and TC- terminals should go to a 4-way barrier terminal block, the 2 extra terminals are used to mount TH1 Cu thermistor. This forms an isothermal block, which is good enough.
A simple way to make a TH1 Cu thermistor, is to take a 1 Meg-ohm 2W resistor as a former and wind 2 meters of 46 SWG enameled copper (Cu) wire (5.91 ohm/meter) over it. This gives a 12-ohm value. Terminate wire ends on resistor leads.
Thermocouple Temperature using DPM or DMM
Test and Calibration –
For calibration, you will need a DMM-DPM and a milli-volt source (as shown in the Fig.). First connect source to terminals TC+ and TC-, then set source to 0.00 mV (verify with DMM for zero). The output across +out and -out (use DMM) terminals must be mV representing the room temperature (RT). For example, if RT is 30° C (use a glass thermometer) then +out should be 30mV at 0mV input. Adjust VR1 till 30mV is read at +out terminal. This is ‘zero cal’.
This is a Digital Panel Meter based on ICL7107. This was the workhorse Digital Readout chip before Low power uC designs were developed. Even now it is the easiest way an analog parameter can be displayed in an instrument.
Instrumentation and Measurement Circuits
3-1/2 Display is just enough resolution for recording process data or troubleshooting equipment. With 4-1/2 you notice the problems of thermoelectric EMF of probes and connectors. That is one reason gold plating is used another being low contact resistance. In 4 1/2 the reading can change due to contact resistance too, if the input impedance of the analog signal conditioning is low or the protection diodes, RC filter caps are leaky.
When you measure an analog parameter from a sensor; you attenuate or amplify it, to scale to the A/D converter range. You also need to protect or isolate the analog front end from high energy mis-connections, which will happen during field use. The operator should not get injured from any high energy leakage while measuring.
Resolution is the finest detail you can enumerate in a parameter or object. You can say the crowd was 3000 or 4000 people. Here 1000 is the resolution, finer data does not matter here. You would also hear things like, there were 80 to 90 boys in that classroom. 10 is the resolution there.
Accuracy is how precise a statement or number is. If there was 85 boys in that class, the above statement is accurate. If there was 65 boys, the measuring method or process needs calibration or examination.
In this circuit, the plastic caps should be of very low leakage. Multilayer plastic caps are good for instrumentation.
The gain of U1 can be controlled by a digital binary 1248 nibble at ABC. The gain at digital 000 is unity or 1 and the gain at various stages are set by 4051.
Precision Attenuator with Digital Control – delabs
There are eight different gains as the steps of gain resistor network is chosen by 4051. The on resistance of 4051 channel around 100E gets added to U1 pin 2 internal impedance.
Auto ranging 4-1/2 Digit Digital Voltmeter – delabs
You can use separate resistor networks with trimpots for each channel if you require but keep the networks total burden on U1 pin 6 to around 10K, not less than than. You can use this to set the gain of a amplifier with the help of a microcontroller.
A sample and hold is like an analog memory. If The digital control A is low 4066 switch is open, and when A is high switch is closed. U2B is a buffer so as to ensure quick charging of C1 thru 4066 on resistance of 100E.
Mixed and Interface Circuits
U2A is a FET input opamp buffer which does not load or drain the cap C1. When A goes high the input analog sample is stored in C1. A has to be high for say 10*1uF*100E = 1mS, so that a proper stable sample is stored. When A is low C1 undergoes very slow discharge as opamp input resistance and 4066 off resistance is in giga ohms. The accuracy of reading Vout falls with respect to time due to leakage currents.
This indicates like LM3914 in dot-mode. It is a drawing i made made to troubleshoot a gadget, around two decades ago. Strangely it had a echo of a design i had made into a 7107 dpm years before that. Now i am scanning all my drawing and notes, useful or not. Clean or with errors. Many Errors = 1 Blunder. Some projects i made have been expensive Blunders. So see them with a skeptic eye, fix them, try them. Thats all for now.
See the Circuit Full Size – Microohm Meter with LED Analog Bar
This has a 9V battery power. The 555 spins and a negative voltage for Opamp is created. This is a Low Offset amp of OP37 of Precision Monolithics, Inc PMI an early innovator. This diff-amp amplifies the uV of a 4 wire resistance measurement.
Now the current pump is the 2N2222 you see above the OP37. The FET and 555 do synchronous rectification. The LM324 is the Indicator and Analog to LED Dot-Bar Converter. The probes are Gold Plated, or use solid gold pins if you have them in plenty.
U3 LF 356 is used as a constant current source (sink as the current is negative). R4, R5, R7 and R9 set the four resistance ranges by changing the constant current in decade steps. R2 is for calibration of resistance range. The A-B digital control of 4052 selects the range.
Resistance measurement – DMM Project
Let voltage current and resistance sockets be separate and of different color or use a high voltage electrical rotary switch or relays if you want the same sockets switched. D1, D2 and R8 are to ensure that the FET can be turned off, as the opamp swings from +/- 3.5V only, with some FET it needs to be tweaked.
When you keep the current constant, the voltage across a resistor is directly proportional to the Resistor Value. This can be scaled to gat a usable reading on a Digital Voltmeter.
Here the 4053 selects or routes the voltage, current or resistance measurements to the A-D converter or display. It is selected with the mode selection when you want to measure Volts, Amps, Ohms and AC-DC. Some have to be polarity inverted and some signals just buffered this is selected and done by this circuit according to the digital control.
Now U1 OP07 circuit is a Buffer unity gain and low offset, U2 circuit is unity gain but polarity of output is opposite of input. D1-D2-R3 form a AND gate to select diode-buzzer test mode. The digital selection of 4053 Analog-Switch does not produce any errors in the analog-switching of even mV signals. But it works best at +/- 7.5V dual supply pin-16 is +7.5V, pin- 8 is digital ground and pin 7 alone should go to -7.5.
Analog Buffer and Inverter Switching
Analog ground can be same as digital ground, or the switched signals must be within +/-5V of digital ground. The switches should not carry any current and should be buffered at the output by FET opamps 1-Tera-Ohm. Then alone measurements are ok, as the switches have ohmic resistance.