# Battery-Circuits

## Battery Backup Supply

This is a 9V power supply which will work even on power failure. It uses a rechargeable battery and regulators. A transformer with 15-0-15 AC volts output is required.

From my Power Electronic Circuits

In the first regulator U1 the output is lifted up by 1.4V and in the second regulator U2 by a resistor divider. In the second regulator the voltage across resistor R3 is 5V, so the current is 5V / 1K = 5mA this adds to the quiescent current of 5mA from the regulators ground terminal and flows into the resistors R1 and R2 in parallel which form 404 ohms, 10mA thru 404 ohms is 4V. So the output will be 5 + 4 = 9V. Note that the charge and discharge paths of the battery are separated with diodes.

## Battery Level LED Indicator

This LED Indicator uses a LM339, a quad comparator. LM339 can work on single or dual supplies, it has a open collector output that can drive 15mA, low power consumption. The circuit is an untested design but it should work.

Mains Voltage and Power Circuits – Similar circuits for Mains Voltage Monitoring.

There are many better circuits in the various circuit archives i have linked on the front page, you just have to look around. When you measure the open circuit voltage of a battery with a high impedance DMM (10M), the value may be a bit misleading. Apply a dummy load to bleed the battery a bit so that proper readings can be taken on Load. The load below is a 100 ohms wire-wound fusible ceramic resistor which will heat a bit when you test 12V batteries.

Theory of Operation.

R16 a 5W ceramic wire wound bleeder or dummy load. R15 is a part of an attenuator for obtaining ranges. D2 is a protection clamp diode. R10-D1 forms the 5V reference for comparators. Then an attenuator obtains 1.2, 1.4, 1.6, 1.8 V steps for each comparator. This circuit is similar to Audio Level meter or VU meter circuit.

Comparators in Interface Circuits

The comparator compares the battery sample voltage to the fixed reference step. If ‘+’ pin is more positive than ‘-‘, or is ‘+’ is more dominant, then output goes floating ‘open collector’, so No LED light . But if ‘-‘ is more dominant the output transistor of comparator goes low impedance or saturates or turns ‘ON’. But only spec current can be switched, do not compare with electrical switch ‘ON’. Also on a dual supply 0V is more dominant or positive compared with -12V, even though it appears -12V is a big number. The direction of current is what decides, all measurements are relative.

## +5 to -5 using a 555 Astable Multivibrator

This is a very simple -5V supply using one 555, useful for analog blocks using FET Opamps using low power. This circuit came up when i had to design limited by inventory. It worked well for its need. It converts Positive Five Volts to Negative Five Volts to create a dual supply.

This +5 to -5 using a 555 Astable Multivibrator.is not a high efficiency design, in fact it cannot take a heavy load. Circuits having some CMOS Opamps and a A/D convertor is ok. Even very small battery designs must avoid this circuit.

This suits well when you want to power an analog amp which has to measure voltages which swing on either sides of zero. It can be used in a LCD based portable measuring instrument running on a rechargeable 9V battery.

Powering a strain gauge amp may be one use, another may be like a RTD temperature meter for -50 to +150 deg C.

## Li-Ion Battery Charger

This circuit is built around LM3647 an Universal Battery Charger, This Circuit is an untested design. It is based on application hints and was provided as an example to the user. This circuit gives a 12V DC from mains or battery and the battery is also charged when power resumes.

U1D monitors charge current and U1B monitors battery voltage these values are the feedback to charge controller U3. U1C drives Q2 to Control the charging process by switching in PWM. The LM7812 with a 2N6107 Current Booster Regulate the battery and mains DC to a 12V for powering the Product Circuits.

Li-Ion Battery Charger – del90005

Portable electronics have got a big boost due to batteries like Li-Ion. Here is a decade old circuit to charge a large battery. It can be scaled up or down in power. It has current and voltage limit protections.

## Digital 5V Power Supply using L296

This circuit is derived from an application note of L296, It is a Power Switching Regulator from ST. The advantage of using a switching regulator is that there is not much Heat Dissipation in this circuit.

Switching Battery Charger with L296 – del20031

If you had to build the same with a series regulator, it would be very big due to external transistor and a huge heat sink. This circuit takes a small place on PCB, efficiency is high so power is saved and reliability of product improves, lastly the thermal gradients within the cabinet is avoided so that any form of drift or component specs variation can be avoided.

L296 and L296P are stepdown power switching regulators 4 A at a voltage variable from 5.1 V to 40 V.  External programmable limiting current. Soft start, remote inhibit, thermal protection, a reset output for microprocessors.

The Schottky rectifier BYW80 is used as it switches very fast 200V-20A-35nS. The Inductor and Capacitor is for the filter to get a ripple free DC from the Chopped DC output. There may be a small high frequency ripple riding on the DC signal of 5V in most SMPS circuits. So for very sensitive circuits use extra filters and shields.

The Current output is limited, and can be reduced further with a resistor from Pin 4 to ground. Also if the feedback to Pin 10 is thru a Voltage Divider then more voltage can be set at the output. See the datasheet and application notes for other design details and circuits.

## Battery Backup for SRAM or Microcontroller

This circuit can be used as a low cost SRAM and Microcontroller-Microprocessor Battery Backup. All the diodes are 1N4148, The diodes prevent battery discharge back to power source. D8 gives a one way path to charge Battery thru R13 which limits current. D4 ensures a one way path of supply to chip when power is present. D5 is backup supply on power failure.

The chip a real time clock, RAM or Processor can be put to standby or sleep on power failure. If it is not a smart chip then make sure on power failure all outputs of chip are high impedance or floating. do not use any pullups or resistor dividers to Vbat, which is the supply to chip. There should be no leakage path from Vbat, decoupling cap of chip must be plastic.

Microcontroller in Process Control

If you want to use this circuit for short term retention or for CMOS logic chips then you can use a 4700uF Cap in place of battery. This works for many hours but the cap has big footprint on PCB. For long duration use more battery AH Ampere-Hour. Vcc is 5V DC regulated.

The Vbat and Vcc can be monitored with comparator like LM339, this circuit can generate the reset or low battery signals. The power on reset and power down reset can corrupt data on brown outs or black outs or even spikes and EMI. So back up data on flash. For Rapid writing and reading SRAM is better and if write-read cycles are high SRAM is best. But if you need to store values and refer to them like a look-up table flash is better.

Serial Interface a 80C31 to ICL7135

The power fluctuations can hang the chip, so a watchdog chip may be required. The conventional way was the to monitor the keyboard-display scan on a i/o port. If the pulses are coming at the rate you programmed the cpu is alive and kicking and doing its job. If the CPU is taking a nap, then the pulses stop coming and it needs to be reset.