Test-Measurement (Page 3)

This is a modification of a mV Source that can be whipped up easily. You could use a DPM or Multimeter to read the output. The ability of this circuit to perform well depends on the quality of all the MFR resistors and the MultiTurn Pot. Use a Bourns 10T Pot.

Good Soldered Joints, Keep all Resistors and temperature sensitive parts from Transformer and Regulators. Keep Ripple in power supplies low, no EMI tolerated. If you have problems, make a Battery Powered Unit. Shield well in case you are in a Electrically Noisy environment.

Millivolt Source In this link see at bottom this circuit millivolt source, pdf.

I have put a better offset null, OP07 has around 75uV offset error which may show as +/- 1 count error on 4 1/2 DPM 19999 counts. You can skip it if you are using a 3 1/2 digit DPM as the error will not show, even it 4 1/2 it may be upto 2 counts only.

R9, P4 and R10 are for balance and offset as you said you can use it that way. (old circuit)

C7 can be a low leakage plastic cap, even a tantalum electrolytic is ok, aluminum electrolytic may cause a very small error.

Q1 can be any npn that can take 100mA current, do not use RF devices, 2N2222 is best.

If you use a DPM protect DPM inputs with clamping diodes or zeners or an error in bread-boarding may send +/- 12V to DPM and it may be damaged. Some DPMs come with protection like DMMs. use the circuit in del2003.pdf in analog section to make a 4 1/2 DPM.

Also in 2000mV range do not short outputs as the Q1 may get damaged, and in 200mV and 20mV range the output impedance is 10 ohms which is good for calibrating any high input impedance instrumentation like a process indicator etc. loading with 100K 10K will cause error. Most instruments are very high impedance so it is fine.

U3 LF 356 is used as a constant current source (sink as the current is negative). R4, R5, R7 and R9 set the four resistance ranges by changing the constant current in decade steps. R2 is for calibration of resistance range. The A-B digital control of 4052 selects the range.

Resistance measurement – DMM Project

Let voltage current and resistance sockets be separate and of different color or use a high voltage electrical rotary switch or relays if you want the same sockets switched. D1, D2 and R8 are to ensure that the FET can be turned off, as the opamp swings from +/- 3.5V only, with some FET it needs to be tweaked.

Resistance measurement - DMM Project

When you keep the current constant, the voltage across a resistor is directly proportional to the Resistor Value. This can be scaled to gat a usable reading on a Digital Voltmeter.

Here the 4053 selects or routes the voltage, current or resistance measurements to the A-D converter or display. It is selected with the mode selection when you want to measure Volts, Amps, Ohms and AC-DC. Some have to be polarity inverted and some signals just buffered this is selected and done by this circuit according to the digital control.

Now U1 OP07 circuit is a Buffer unity gain and low offset, U2 circuit is unity gain but polarity of output is opposite of input. D1-D2-R3 form a AND gate to select diode-buzzer test mode. The digital selection of 4053 Analog-Switch does not produce any errors in the analog-switching of even mV signals. But it works best at +/- 7.5V dual supply pin-16 is +7.5V, pin- 8 is digital ground and pin 7 alone should go to -7.5.

Analog Buffer and Inverter Switching

Analog ground can be same as digital ground, or the switched signals must be within +/-5V of digital ground. The switches should not carry any current and should be buffered at the output by FET opamps 1-Tera-Ohm. Then alone measurements are ok, as the switches have ohmic resistance.

R6 is the Shunt thru which the current to be measured passes. F1 fuse is to protect shunt. D1-D4 ensures that the current flow is not broken if the shunt blows. The Ammeter is always used in series in a circuit.

OP07 is used here as a digitally controlled amplifier as the voltage offset error is around 75uV. 4052’s digital controls A-B set the range by selecting R1, R2, R3, R5 for the digital code at A-B. The inverting amplifier changes the gain and four current ranges are got. The output of this circuit has to go to a buffer and cannot be loaded directly. R8 is offset trim at very high gains, it has to be adjusted for a zero output of opamp for zero current measured.

Current Amp digital control - DMM Project

Rf and Ri are 0.1% MFR, if costly, use bourns 10T trimpot or a difficult way – use series parallel combination and scratch 10% part of resistor network to increase value.

Read more at my – Current Shunt Amplifier with digital control – del20014

LF356 opamp FET input is in a inverting amplifier configuration here. R4 + R5 make up Ri each 1/4 W MFR withstands 250V so both will take upto 500V. Use more in series for higher voltage withstand with care in PCB layout and cabinet insulation.

Voltage Attenuator Amp – DMM Project

Rf is selected by a digital value at A-B inputs of 4052, that way R1, R2, R3, R6 are selected for four ranges giving various attenuation levels. The important thing in this circuit is the on resistance of 4052 of 100 ohms comes in series with the output resistance of opamp, so the output is taken before the cmos switch . The output of this digital attenuator should not be loaded and should be buffered before use.

Gain = Av = Rf/Ri and Vout = -(Rf/Ri) * Vin

Voltage Attenuator Amp - DMM Project

Rf and Ri are 0.1% MFR, if costly, use bourns 10T trimpot or a difficult way use series parallel combination and scratch 10% part of a network R to increase value.

This is the third circuit that you will need to build a Simple Benchtop DMM with no Microcontroller.

Here the U1D and U1B 4093 acts like a de-bouncing circuit for the push keys. The 4029 counts up scrolling to binary values 00, 01, 10, 11 for the four ranges.

The binary value of 4029 is decoded to decimal by 4028 in order to light four LEDs which indicates the range or mode on the front panel. When any of these pushbuttons are pressed and held, the nand schmitt 4093 clocks to scroll the range continuously. The binary output of these counters control CMOS switches 4052 which are analog multiplexers.

DMM range and AC-DC mode Logic

The DPM or DVM gives a readout of an Analog Value or process. The Analog reading we obtain from a Circuit Measurement Jig represents some real world parameter.

In a multi-parameter instrument like DMM, the measurement jig functions and the analog signal routing is done by ganged range selection switches.

Read More here DMM range and AC-DC mode Logic

This is a simple charger circuit which will work for a light load like a DMM, the Battery can be a sealed maintenance free battery of 9V-2AH or better. The circuit will work best if the Unit is powered on many times daily on regular use, else battery will drain down.

The 555 Astable is used to generate a AC signal from which a negative voltage is generated, A 79L05 which is a low power TO92 equivalent of 7905 a negative -5 volts regulator is used as -5 volts load is less. A TO220 7805 is used for the +5V supply.

Power supply with battery backup - DMM

Many dual supplies are derived from one DC Source. A SMPS solution is the best. A Series Regulator is simple to troubleshoot in comparison to Switching Types, there is no EMI-RFI too.

Power supply with battery backup – DMM

This simple circuit is ok only for Low Current gadgets, Whereas SMPS is green and efficient. In SMPS a greater care for Product Safety is required. In a Linear Supply with Step-Down Mains-Frequency Transformer. The Transformer is the only place, where you look into safety the most. In SMPS it is the PCB, the feedback components and also The High-Frequency (200 kHz) Mains Ferrite Transformer.