This circuit is built around LM3647 an Universal Battery Charger, This Circuit is an untested design. It is based on application hints and was provided as an example to the user. This circuit gives a 12V DC from mains or battery and the battery is also charged when power resumes.
U1D monitors charge current and U1B monitors battery voltage these values are the feedback to charge controller U3. U1C drives Q2 to Control the charging process by switching in PWM. The LM7812 with a 2N6107 Current Booster Regulate the battery and mains DC to a 12V for powering the Product Circuits.
Li-Ion Battery Charger – del90005
Portable electronics have got a big boost due to batteries like Li-Ion. Here is a decade old circuit to charge a large battery. It can be scaled up or down in power. It has current and voltage limit protections.
This circuit is derived from an application note of L296, It is a Power Switching Regulator from ST. The advantage of using a switching regulator is that there is not much Heat Dissipation in this circuit.
Switching Battery Charger with L296 – del20031
If you had to build the same with a series regulator, it would be very big due to external transistor and a huge heat sink. This circuit takes a small place on PCB, efficiency is high so power is saved and reliability of product improves, lastly the thermal gradients within the cabinet is avoided so that any form of drift or component specs variation can be avoided.
L296 and L296P are stepdown power switching regulators 4 A at a voltage variable from 5.1 V to 40 V. External programmable limiting current. Soft start, remote inhibit, thermal protection, a reset output for microprocessors.
The Schottky rectifier BYW80 is used as it switches very fast 200V-20A-35nS. The Inductor and Capacitor is for the filter to get a ripple free DC from the Chopped DC output. There may be a small high frequency ripple riding on the DC signal of 5V in most SMPS circuits. So for very sensitive circuits use extra filters and shields.
The Current output is limited, and can be reduced further with a resistor from Pin 4 to ground. Also if the feedback to Pin 10 is thru a Voltage Divider then more voltage can be set at the output. See the datasheet and application notes for other design details and circuits.
A Power Transistor which is having a drop of 4 Volts across it and passing 3 amps thru it, may dissipate around 12 Watts of Heat, This is the problem in Series Regulators. While a Saturated Transistor or Mosfet with 1 Volts across and 3 Amps Thru will be just 3 Watts. But then a fully on transistor or mosfet cannot be controlled or regulated, for that we turn it ON and OFF very fast so that the right amount of current or voltage is delivered.
Power Electronic Circuits
The way this is done is PWM – Pulse Width Modulation. In this the mosfet or transistor is switched ON-OFF at say 100 kHz, but the ON duration is varied to control the output. The longer the duration of ON time more energy or punch is transferred. Switching losses will be present depending on how fast the rise and fall times of the pulses are.
The Pulsed AC or Chopped DC can be smoothed to the Average with Inductors and Capacitors. The reactive pulses of the Inductor has to be absorbed by a Schottky Rectifier 1N5817 — 20V-1A fast switching diode with low switching losses.
This circuit is derived from an application note of LM2575, It is a Power Switching Regulator from National Semiconductor The details are here LM2575
The Circuit below is a paper design and not tested. It can be used for education and information, this can help you make your own design. Please do not just wire it up and expect it to work.
Now let me see if i can explain the circuit, This is a regulated AC power supply. This circuit uses the Mosfet to turn off when voltage goes beyond a reference point. That means it just chops the Sine wave above a point, that also implies that the output may not be pure sine and may have harmonics. The Transformer if well designed may smoothen the chops. Even a Series Inductor or Resonant Circuits may reduce harmonics.
The opto coupler 4N50 Provides isolation and good Current Transfer Ratio. That may mean you may not get a shock and that even a small current signal in Opto-LED will give a saturated or Low Impedance in Opto-Transistor. The Mosfet is used like a Impedance Control switch turned On-Off by Opto. The Optocoupler diode is controlled by the Opamps which work Closed loop. The transformer output is compared with reference to drive opto-led.
This Circuit is based on Teledyne Solid State data book application note. They may not be making these parts anymore but they are available from others.
Regulated High Voltage Power Supply – del20032