AC-AC-SSR Solid State Relay

This is a AC Control Input AC Output SSR Solid State Relay. When a Process Controller has an AC output or a system generates an AC signal of above 100V AC to signal the load to turn on, this device can be used. A BTA40-600 and MOC3041 are used in this.

A high voltage plastic cap limits current to a bridge which generates a small DC from 230 V AC, this drives MOC3041. The rest is the same. It is better to use a DC control SSR where possible. This AC control SSR is used where only an AC control signal is available. The BTA series has the heatsink tab insulated from the Triac chip inside. The BTB needs electrical insulation to the heatsink.

ac-ac-ssr

These devices BTA40600 and MOC3041 make SSR’s very simple. They have proved very reliable and rugged in the field, overrate your designs, use heat sinks and seal the SSR with thermally conductive epoxy. Alumina with ciba araldite without any other filler or dye is the best way to hermitically seal.

Normally Closed AC SSR

This is a Normally Closed PCB Mount SSR. That means when DC Control input is low, the triac is ON, the output passes the load current to turn on small heater-motor-lamp or a bigger contacter-drive etc.

NC Solid State Relay or SSR

When input DC is high the output is OFF. This is also Optically Isolated from Mains. A Microcontroller output which is buffered by some driver can drive this relay. It is better that in big systems these SSR Modules can be on another PCB, to avoid mains wiring near Logic circuits. But this cannot be used for medical electronics, or critical applications. More reliability and visual isolation of voltages may be required for such equipment.

NC AC Load SSR DC control

EMI RFI Mains Filters

EMI RFI Filters are required in two situations, to prevent EMI from an Electronic Equipment Like A Dimmer, Thyristor Drive, SMPS or Switcher affecting other Modules in a System or Neighboring Equipment. The Second Situation is when a Sensitive Equipment Like a Medical Apparatus or Precision Measuring Instrument has to be Immune to any Noise from outside, as it can affect performance. EMI RFI Filter

Sometimes it is Accuracy that can get affected, but some electrical jolts can damage or desensitize fine sensors or positioning systems.

On the right you can see a Filter that i used to make long ago, This is connected in series with an Existing Mains Chord. It can also be Fixed in a Control Panel with a Clamp. One Y cap is Missing in this Piece. The Big one must be the X cap a higher Capacitance Value. The Y cap is Lower Value and withstands around 1kV, It is better if X cap is AC 440V.

Related Resources

Flashing Mains Neon Lamp

Here is a Neon Flasher circuit (untested) for a user request at Circuits FAQ. This can be built into a switchboard or a gadget for indicating Live Power.

D1-C1 form a simple half-wave rectifier, The Cap charges to peak voltage and can store charge for a long time if there is no bleeder. So while building it take extra care. This forms a DC supply across C1. C1 is a Plastic High-voltage cap, IN4007 has a 1KV rating, so it is ok for 230V rectifier.

R1 Charges C2 and when C2 reaches 60-80V depending on Neon, the neon breaksdown. C2 Discharges, Neon Recovers, The C2 starts charging again and so on and on. It Oscillates, probably in a Ramp Waveform. But do not use your Scope on this, you will regret it a lot. This is a live circuit and needs a special probe.

“Oh, i will put the probe it in 10M mode” will not do. The ground clip of the probe goes to Electrical Earth which is ‘connected’ to Neutral in the mains wiring. So you put the earth crocodile clip on the live point. There will be flashes and fireworks. So you need to isolate both terminals of scope. Please use your costly equipment with great care.

For the 1 Meg use two 470K in Series for 230V AC, that is safer. The circuit is live, so take precautions. The 0.47 Micro Farad can be increased if you want a slow flash. If the Mains 50/60 Hz Flicker is too much, the 1 uF can be made 2 uF, or use 4 – 1N4007 as a bridge rectifier.

From Schematics of delabs

User Feedback –

R1 of 4.7M and C2 of 0.47uF Works well at 230V AC. Try your own Combination. Less than 1M may damage Neon.