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High Resistance Meter

I don’t remember if this circuit worked properly. But a few were made and i might not have shown the modifications that were done to make it work. This was meant to be a portable, low cost, insulation tester for an electrician. If you try it out and debug it it may work well.

High Resistance Insulation Materials

A negative voltage is derived by shifting gnd with two diodes, i feel this did not work very well. Two pins of CD4028 pins are also used to boost the reference to get two extra ranges as 4051 has a 100E on resistance.

High Resistance Meter

The 555 clock makes 4029 counter count. But the clock can be clamped to gnd by a TL062 window comparator. The clock is frozen when the input value to comparator pin 5-2 is within a lower limit and upper limit “window” pin 3-6.

Insulation Tester

The 4029 counter BCD is decoded to decimal by 4028 which drives the LEDs, keep LED drive within 3mA or chip will be loaded. Use high efficiency extra-bright LEDs.

The 4029 BCD also controls a shunt resistor array with CMOS switches 4051. The voltage across shunt is a sample of leakage current. This is compared in the window comparator to freeze the Clock and LED display to give a reading of the leakage current or Insulation Resistance.

1 Hz or 1 PPS Crystal Clock Base

The CD4020BC, CD4060BC are 14-stage ripple carry binary counters, and the CD4040BC is a 12-stage ripple carry binary counter. The counters are advanced one count on the negative transition of each clock pulse. The counters are reset to the zero state by a logical “1” at the reset input independent of clock.

CD4040BC, 12-Stage Ripple Carry Binary Counters
CD4060BC, 14-Stage Ripple Carry Binary Counters

1 Hz or 1 PPS Crystal Clock Base

CD4060 – 14-Stage Ripple Carry Binary Counters

you can also use a crystal between pin 10 and 11 with two caps 22pF from 10, 11 to gnd and a 10M resistor between 10 and 11 in place of R C network for more precision.

Crystal Oscillator – Parallel Resonant

74HCU04 is a chip that was made for this purpose, HCT may not work for such a circuit. C1 and C2 can go to upto 33pF and R2 can be increased to make R2 * C2 = t.

Crystal Oscillator - Parallel Resonant

 

Time constant much less than the period T of the crystal T = 1/F . This is to remove higher frequency components in the Oscillator.

More on Piezoelectric Crystal Oscillator

The circuit above is a parallel resonant oscillator circuit. The Crystal works by the piezoelectric principle, piezo means pressure. The electric field causes the impedance of the crystal to change. The LP Record Player needle is the reverse of this, the bumps on the spiral groove of the record applies pressure to needle which generates electricity. Both are piezo-electric effects.