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Thermocouple and Pt-100 RTD


The easiest way to measure temperature is with a glass diode like 1N4148 or a metal Transistor like 2N2222. These have a small temperature range, probably -5 to +120 is possible, but non-linear. A copper coil or any metal wire or even a wirewound resistor can work as temperature sensor but the thermal inertia makes it sluggish. IC semiconductor based sensors like LM335 and AD590 are easy to work with and pretty accurate. In industrial environment many types of Thermocouples, Pt-100 RTD and Optical Infra-Red Temperature measurements are used. 

More at the Temperature Measurement Section.

Temperature is the most important process parameter. Measured, Displayed and Logged in home, industry and lab. Semiconductor and IC Sensors, Thermocouples, Metal Wire-wound Sensors, Pt-100 RTD, Thin Film RTD are used.

I have made a dedicated blog for Process Control here - Seebeck Thermocon

Thermocouples in
                        Temperature Measurement


Input Levels for Thermocouples and RTD Pt-100. And the ways it can be used. Thermocouples are selected on the basis on how they are mounted or fixed, the environment, the temperature range that is measured and finally the price. you can afford for a particular application. Sometimes mechanical wear or chemical environments may eat away the sensors, so a cost-effective solution has to be evolved.

One customer wanted a special Pt-PtRh very high temperature sensor for molten aluminum. It was very difficult and costly to even arrive at a solution. So a non-contact infra-red sensor may save a lot of time-money and even reduce risk of injury.

Design Gopher is the place where you will understand the technologies behind Instrumentation and measurement.

For J, K, and T Thermocouple Read "Temperature" + Room Temperature for mV shown applied to equipment, eg. If Room Temperature is 25 Deg C and mv applied is 10.777 for J Type STC1000 then reading should be 200 + RT = 225 deg C. The mV shown are for Reference Junction at 0 Deg C.
Temperature Deg C

J type TC

mV

K Type TC

mV

T type TC

mV

RTD Pt-100 Ohms
-- 0200.0
-05.891 -05.603 018.49
-- 0100.0
-03.553 -03.378 060.25
-- 0050.0
-01.889 -01.819 080.31
0000.0 00.000 00.000 00.000 100.00
+ 0050.0 02.585 02.022 02.035 119.40
+ 0100.0 05.268 04.095 04.277 138.50
+ 0200.0 10.777 08.137 09.286 175.84
+ 0300.0 16.325 12.207 14.860 212.02
+ 0400.0 21.846 16.395
247.04
+ 0500.0 27.388 20.640

+ 0600.0 33.096 24.902

+ 0800.0
33.277

+ 1000.0
41.269

+ 1200.0
48.828






Environment Reducing Oxidizing High Moisture General

Fe Ni+Cr Cu Pt
Alloy + Pos. Iron Chromel Copper
Alloy - Neg. Constantan Alumel Constantan

Cu+Ni Ni+Al Cu+Ni
Alpha


0.00385
+ Positive White Yellow Blue White
- Negative Red Red Red Red
Reference NIST NIST NIST DIN 43 760
Alloy Fe-K Cr-Al Cu-K PLATINUM
ANSI J K T Pt-100

RTD Temperature Sensor

The image below is a collection of the types of RTD Pt-100 Sensor. Some are Small Filim based like the resistors. Some have a thin RTD Wire that measures upto 100E. Platinum is expensive so it has to be very thin, the construction is fragile and delicate process. Once encapsulated in a metal or ceramic body, it is robust to chemicals and vibration. Still need to take more care in comparison to the rugged thermocouples that can manage high-temperatures and mechanical shocks. RTD is ideal for precision Low temperature control systems. Weather Monitors and Fluid Temperature control.

RTD Pt-!00 Temperature
                        Sensor

An image of the same table above, it may be easier for you to store and read in your portable computer.

Thermocouple and Pt-100 RTD

It would be better if you refer links below, The above table i made long ago, then a Scan with OCR later formatting. It could have errors.

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